CHEMICAL HYGIENE PLAN

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College of Science and Engineering
Department of Chemical Engineering
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Appendix List


Limits of Exposure to Toxic and Hazardous Substances

   In the workplace, an important potential health hazard is overexposure to airborne toxic and hazardous substances. Thus, health standards, called Permissible Exposure Limits (PELs) by OSHA, and health guidelines, called the Threshold Limit Values (TLVs) by the American Conference of Governmental Industrial Hygienists (ACGIH), have been established to protect workers from adverse health effects related to chemical exposure. The following paragraphs are reproduced from the ACGIH publication, 1994-1995 Threshold Limit Values for Chemical Substances and Physical Agents, and are included here to give the reader an understanding of the basis for TLVs.

   "Threshold Limit Values (TLVs) refer to airborne concentrations of substances and represent conditions under which it is believed that nearly all workers may be repeatedly exposed day after day without adverse health effects. Because of wide variation in individual susceptibility, however, a small percentage of workers may experience discomfort from some substances at concentrations at or below the threshold limit; a smaller percentage may be affected more seriously by aggravation of a preexisting condition or by development of an occupational illness. Smoking of tobacco is harmful for several reasons. Smoking may act to enhance the biological effects of chemicals encountered in the workplace and may reduce the body's defense mechanisms against toxic substances."

   "Individuals may also be hypersusceptible or otherwise unusually responsive to some industrial chemicals because of genetic factors, age, personal habits (smoking, alcohol, or other drugs), medication, or previous exposures. Such workers may not be adequately protected from adverse health effects from certain chemicals at concentrations at or below the threshold limits. An occupational physician should evaluate the extent to which such workers require additional protection."

   "TLVs are based on available information from industrial experience; from experimental human and animal studies; and, when possible, from a combination of the three. The basis on which the values are established may differ from substance to substance; protection against impairment or health may be a guiding factor for some, whereas reasonable freedom from irritation, narcosis, nuisance, or other forms of stress may form the basis for others. Health impairments considered include those that shorten life expectancy, compromise physiological function. impair the capability for resisting other toxic substances or disease processes, or adversely affect reproductive function or developmental processes."

   "The amount and nature of the information available for establishing a TLV varies from substance to substance; consequently, the precision of the estimated TLV is also subject to variation and the latest TLV Documentation should be consulted in order to asses the extent of the data available for a given substance."

   "These limits are intended for use in the practice of industrial hygiene as guidelines or recommendations in the control of potential health hazards and for no other use, e.g., in the evaluation or control of community air pollution nuisances; in estimating the toxic potential of continuous, uninterrupted exposures or other extended work periods; as proof or disproof of an existing disease or physical condition; or adoption or use by countries whose working conditions or cultures differ from those in the United States of America and where substances and processes differ. These limits are not fine lines between safe and dangerous concentration nor are they a relative index of toxicity. They should not be used by anyone untrained in the discipline of industrial hygiene."

   "The TLVs, as issued by the American Conference of Governmental Industrial Hygienists, are recommendations and should be used as guidelines for good practices. In spite of the fact that serious injury is not believed likely as a result of exposure to the threshold limit concentrations, the best practice is to maintain concentrations of all atmospheric contaminants as low as is practical."

   There are different types of TLVs. The TLV-TWA is a Time Weighted Average concentration guideline for an 8-hour workday and a 40-hour workweek to which nearly all workers may be repeatedly exposed, day after day, without adverse effect. Some chemicals have a TLV-STEL, a 15 minute Short-Term Exposure Limit which must not be exceeded either in concentration or duration, and which must not cause the TWA to be exceeded. Other chemicals have a TLV-C, a ceiling limit which must not be exceeded during any part of the workshift. A "skin" notation means that dermal absorption may contribute significantly to exposure to a given chemical.

   Although TLVs are established as guidelines, OSHA has adopted most of them as regulatory standards, called Permissible Exposure Limits (PELs). For a few substances, OSHA has developed its own standards which include not only a PEL, but a comprehensive set of rules governing use, exposure monitoring, medical surveillance, protective equipment, training, etc. Some of these substance-specific standards also include an established Action Level, I.E., an airborne concentration below the PEL at which certain activities such as exposure and medical monitoring must take place.

   TLVs or PELs have been established for approximately 700 chemical substances. For most of these materials, the OSHA Laboratory Standard requires only that the PEL not be exceeded. For a few materials that also have action levels, certain requirements for exposure and medical monitoring go into effect if the action level is exceeded. And for "select carcinogens, reproductive toxins, and substances with a high degree of acute toxicity", additional employee protective measures (beyond good laboratory practice) must be considered (see Section 9 of the Chemical Hygiene Plan).

   "Select carcinogen" is defined by OSHA as any substance which meets one of the following criteria

  1. It is regulated by OSHA as a carcinogen (designated by an 'x' in the following table); or

  2. It is listed under the category "known to be carcinogenic" in the Annual Report on Carcinogens, published by the National Toxicology Program (designated NTP Group 1); or

  3. It is listed under Group 1, "carcinogenic to humans", by the International Agency for Research on Cancer Monographs; or

  4. It is listed in either Group 2A or 2B by IARC or under the category "reasonably anticipated to be carcinogens" by NTP (designated NTP Group 2).

   To summarize, "select carcinogens" are either OSHA designated, IARC 1, 2A or 2B, or NTP Group I or 2.

   "Reproductive toxins" have been defined by OSHA as chemicals which affect the reproductive capabilities including chromosomal damage (mutations) and effects on fetuses (teratogenesis). OSHA does not provide a list of specific chemicals to fit its definition. Therefore, in this Chemical Hygiene Plan, reproductive toxins are considered to be those materials identified as "female, male, or developmental reproductive toxins" in the State of California Proposition 65 list of toxic materials. They are designated on the following table as FREP, MREP, or DTOX.

   "Substance with a high degree of acute toxicity" is completely undefined in the laboratory standard. Therefore, this Chemical Hygiene Plan adopts OSHA's definition of "highly toxic" as specified in the Hazard Communication Standard. Under this standard, highly toxic chemicals are those with an oral-rat median-lethal dose (LD50) of 50 mg or less per kg of body weight. For a further discussion of acute toxicity measurement, see Appendix H.

   The following list of chemicals combines all of the above information in one comprehensive table. This table is updated annually when the Chemical Hygiene Plan is reviewed. A list of definitions of column headings is provided at the end of the table, along with health hazard definitions from Appendix A of OSHA's Hazard Communication Standard.



Definitions Used in "Limits of Exposure to Toxic and Hazardous Substances"

ACGIH:The American Conference of Governmental Industrial Hygienists
California List:California Proposition 65 List which designates chemicals as female reproductive, male reproductive, or fetal developmental toxicants.
Cancer EPA:The Environmental Protection Agency (EPA) has six categories for confirmed and suspected carcinogens: Category A - Substances that are human carcinogens; Category B1 - Substances that show limited evidence of carcinogenicity in humans; Category B2 Substances that show sufficient evidence of carcinogenicity in animals with inadequate or lack of evidence in humans; Category C - Substances that show limited evidence of carcinogenicity in animals and inadequate or lack of human data; Category D Substances that are not classifiable as a human carcinogen; and Category E - Substances that show no carcinogenicity for humans.
Cancer IARC:The International Agency for Research on Cancer (IARC) has four categories for confirmed and suspected carcinogens: Category 1 - Those for which sufficient evidence exists to establish a causal relationship between the chemical and human cancer; Category 2A - Those for which there is at least limited evidence of human carcinogenicity; Category 2B - Those for which there is sufficient evidence for carcinogenicity in animals but inadequate data for humans; and Category 3 - Those that cannot be classified as to human carcinogenicity.
Cancer NTP:The National Toxicology Program (NTP) listing of carcinogens contains two categories: 1 - Substances that are known to be human carcinogens; and 2 - Substances that may reasonably be anticipated to be human carcinogens.
Cancer OSHA:An "X" under the OSHA column denotes an OSHA regulated carcinogen.
Cancer TLV:ACGIH lists carcinogens in the TLV columns as either A1 - a confirmed human carcinogen or A2 - a suspected human carcinogen.
CEIL (C): A Ceiling limit is a concentration that should not be exceeded during any part of the working exposure. Ceiling limits are designated in the table using a capital "C" followed by a number.
DTOX:Developmental Toxin. A "+" in this column indicates that the chemical may have adverse effects on a developing fetus or human being. The effects may result from exposure to chemical or physical agents prior to conception (either parent), during prenatal development, or postnatally until the time of puberty.
FREP:Female Reproductive Toxin. A "+" in this column indicates that the chemical may have adverse effects on the female reproductive system.
IDLH:Immediately Dangerous to Life and Health as published by the National Institute for Occupational Safety and Health (NIOSH). This is the concentration from which one could escape within 30 minutes without a respirator and without experiencing any escape-impairing (e.g., severe eye irritation) or irreversible health effects. Units are in parts per million (ppm) atmosphere concentration.
LD50:Lethal dose of a toxic material required to kill 50% of a population of test animals. Dose is reported in terms of milligrams per kilogram of body weight of test animal. The lower the LD50, the more toxic the material.
MREP:Male Reproductive Toxin. A "+" in this column indicates that the chemical may have adverse effects on the male reproductive system.
NFPA 704:National fire Protection Association (NFPA) Section 704 designations identify the degree of health (blue), flammability (red), reactivity (yellow) and special hazards (white). A chemical label has a colored diamond area which can be numbered in the NFPA 704 Hazard Rating System of 0 to 4, with "O" considered nonhazardous and "4" extremely hazardous. White section (special hazards) uses letters or symbols to denote hazard.
NIC:Notice of Intended Change, as promulgated by ACGIH.
ODOR:Odor Threshold: the concentration or range of concentrations at which the chemical can first be detected by sense of smell.
OSHA:The Occupational Safety and Health Administration
PEL:Permissible Exposure Limit. Airborne chemical exposure concentrations set by OSHA and enforceable by law.
RESP:Respirator. Abbreviations in this column indicate the type of respiratory protection required when working with concentrations of the chemical above the PEL.

Abbreviations used under Respirator category:
AMAmmonia filter
AG Acid gas filter
DFM Dust fume mist filter
DM Dust mist filter
(F) Full face mask
HE High Efficiency Particulate Air (HEPA) filter
OV Organic vapor filter
SA Supplied air mask
Skin:A "+" in this column indicates that the substance is known to be absorbed through the skin. In these cases, appropriate measures must be taken to prevent skin and eye contact with the chemical.
STEL:Short-Term Exposure Limit. A STEL is a 15-minute time-weighted average exposure concentration which should not be exceeded at any time during a workday. Numbers in the STEL columns without a "C" designation are STELs.
TLV:Threshold Limit Value. TLVs are airborne concentrations of substances to which it is believed that nearly all workers may be repeatedly exposed day after day without adverse health effects. TLVs are guidelines set by the ACGIH, and unlike the PELs are not enforceable by law.
TWA:Time Weighted Average. A TWA is a time-weighted average concentration for a normal 8-hour workday and a 40-hour workweek, to which nearly all workers may be repeatedly exposed, day after day, without adverse effect.
?:There is no CAS# available.


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